Resumo em Inglês:

The single-phase polycrystalline copper oxide (Cu2O) films were prepared on sapphire substrates by radio frequency (RF) magnetron sputtering technology which was characterized by low cost and high efficiency. The influences of oxygen flow rate on physical characteristics of the prepared films were investigated. The XRD results showed that the single-phase Cu2O film exhibited a (110) preferred orientation through the analysis of texture coefficient. The AFM images exhibited that the prepared Cu2O film had the highest surface roughness with a distinctive quadrangular surface morphology. The optical transmittance of the single-phase Cu2O film was under 35% and the band gap energy was calculated to be 2.30 eV, the absorption spectra included the peak wavelength of solar radiation and the high absorptivity made it to be a suitable absorbing material. The Hall measurement indicated that all the samples exhibited p-type conductivity. The resistivity, mobility and carrier concentration of the single-phase Cu2O film was 4625 Ω·cm, 1.87 cm2/v·s and 7.227×1014 cm−3, respectively.

Resumo em Inglês:

Abstract The development of three-dimensional matrices for microbial cultures is a promising strategy by mimic the natural environments of cells and promoting adhesion, growth and cellular proliferation. In the current study, polyvinyl alcohol (PVA) foams were produced by the combination of gas foaming and freeze-drying for applied as microorganism 3D matrix. The spectra FTIR indicated consume of hydroxyl groups that evidences the crosslinking reaction and promoted increases in thermal stability. Morphological analysis by SEM revealed an interconnected porous structure in the PVA foams. Besides, the crosslinking reaction did not affect pore size and morphology. Meanwhile, cross-linked PVA foam (G-PVAFL) exhibited an increase of compressive modulus and compressive strength. The swelling ratio reached 85% and degradation kinetics of G-PVAFL showed a suitable profile to support microorganism in the biofilm formation. Escherichia coli (Gram-negative bacteria), Staphylococcus aureus (Gram-positive bacteria) and Candida albicans (yeast) were efficiently immobilized in G-PVAFL. In addition, cells morphology were preserved for all species investigated. Besides, Sugar Fermentation Test with Escherichia coli immobilized indicates the preservation of proliferative and metabolic activity. These results indicate that G-PVAFL is suitable as a matrix for 3D microbiological culture.

Resumo em Inglês:

Abstract The nanostructured hydroxyapatite (HAp) was synthesized by precipitation from aqueous phase, using hen’s eggshells and different sucrose concentrations. The XRD results confirmed the formation of HAp, with crystallite size of about 15-22 nm. The SEM and TEM characterization showed morphological changes when increasing the amount of sucrose used, with the tendency to form spheroidal particles. The specific surface area increases from 36 to 93 m2.g-1 as the amount of sucrose used increases. Our results indicated that sucrose can be used as a promising additive/template, easy to obtain at low cost. In addition to contributing to the recycling of this biowaste (eggshells), the synthesized HAp has the potential to be used in bone tissue engineering applications, since the samples were no cytotoxicity to dental pulp stem cells in the in vitro assessment by resazurin assay.

Resumo em Inglês:

Abstract In the current work, solidification curves were deduced experimentally from Differential Scanning Calorimetric (DSC) using heat transfer model, then compare our experimental work with different extrapolation solidification curves models predicted based on thermodynamic properties of binary sub-systems. The motivation of this work is to better predict ternary thermodynamic properties for binary phase diagram and the error of predicting arises from misjudging the asymmetric component in the asymmetric geometric model, It was found that Kohler gives a better agreement than Muggianu (symmetric model). Tested alloys show that, choosing strontium (Sr) element as the asymmetric component in Mg-Al-Sr system gives the best prediction for solidification curves. In addition, the solidification curves calculated using Toop model for the ternary system (Al or Mg is asymmetric) shows the poorest fit solidification curves construed from DSC data.

Resumo em Inglês:

Abstract The impact of ionic liquid (IL) solution on the recycling process of polyethylene terephthalate (PET) waste containers used to store drinking water, with a focus on optimizing the added percentage and processing conditions of IL was studied. Characterization using differential scanning calorimeter (DSC), thermogravimetric analyzer (TGA), Fourier transform infrared spectroscopy (FTIR) and nano-indentation tests were performed. Generally, an increase in the degradation temperatures was observed with increasing IL%. Since they were quite comparable, their good thermal stability could be considered. An increase in the hardness was noticed from 0.41 at 0% to 0.45 at a 2% IL solution. A rise in the modulus of elasticity was also observed from 5.5 GPa at 0% to 8 GPa at 2% IL solution. Although there has been some improvement in the properties of the IL blends, limitations such as IL cost and their effective recycling remains a challenge and needs more efforts to fully explore their potential.

Resumo em Inglês:

Abstract Virtually all metals used industrially undergo a solidification process during their production. Depending on the material and its manufacturing process, its physical/mechanical properties are affected to a greater or lesser extent by the microstructure and microsegregation obtained during the phase change. Aluminum casting alloys are good examples of products where this microstructure is vital for obtaining the desired properties. A sequence of experiments to analyze the upward vertical unidirectional solidification with transient heat transfer conditions in Al-Si-Cu ternary alloys was developed in the present work. The experimental results obtained were compared with classical microsegregation models. Discrepancies related to their use for ternary alloys were raised. Since the calculated results by these models do not take into account the influence of one alloying element on the solubility of the other element, disparities were founded between experimental and numerical results. A microsegregation model was proposed based on the solubility limits of the Si in the alloy as a function of the Cu concentration present in the liquid. The model, combined with the concepts of classical microsegregation theory, allows a realistic description of the microsegregation phenomenon. The model showed an excellent agreement between microsegregation profiles of solute experimentally measured and calculated.

Resumo em Inglês:

Abstract The physical and chemical properties of multifunctional materials have been extensively studied in the last few years especially the mechanical and tribological applications and less attention has taken the electrical and optical properties. Therefore, in this work presents the growth of (Al, Ti, Si)N films deposited on common glass substrates with a maximum thickness of 1024 nm, via reactive DC magnetron sputtering, to analyze the influence of the silicon content on their crystallographic structure, optic and electric behavior. The microstructure of the films was characterized by X-ray diffraction (XRD). The films morphology was evaluated through scanning electronic microscopy (SEM). The optical measurements were carried out by means UV-vis spectroscopy, and the electrical properties were analyzed using a four-point probe. XRD analysis indicated that the films changed from a crystalline phase to an amorphous phase, and the electrical and optical response indicated that the films with higher Si content have l223.6 Ω.cm of resistivity with an energy gap of approximately 1.0 eV and an optical energy gap of 1.5 eV. This electrical property has not been previously reported in these films.

Resumo em Inglês:

Thermoelectric power plants that use mineral coal show high wear in heat exchanger due to the action of several damage mechanisms associated with the impact of hard particles from the residue of burnt coal, the ashes. The employment of coatings should be given into consideration particularly for critical components, which are subject to severe erosive conditions is one of the solutions. However, the choice of material will depend on several factors, including the properties of aggressive ashes. This paper aims to characterize ashes generated by a Brazilian coal-based power plant and a FeCrNbNi-based metallic coating obtained by the electric arc spraying process. No trace of sulfur content was found in fly ashes and it was defined that wear is mainly related to the impact and energy of hard particles are the leading causes of degradation in coal-fired boiler equipment. According to the assessment, applied coating showed (5 ± 2)% by volume of pores and cracks, with 1.6% of oxides after the spraying process and hardness 35% greater than ash particles. Preliminary results in field operation suggest that the material showed relatively low wear compared to the original substrate and showed great applicability in controlling material deterioration for this purpose.

Resumo em Inglês:

Several studies have been carried out to develop new materials for biomedical applications. Material surfaces that present biomimetic morphology like nanotubes or nanofibers that provides nanoscale architectures have been shown to alter cell/biomaterial interactions. The coated surface biomaterial with biocompatible polymers and nanotubes of TiO2 is an alternative to improve osseointegration. The anodization process was performed to obtain nanotubes of TiO2 covering the Ti-30Ta alloy surface and the electrospinning process has been used for producing polymer fibers. Characterization techniques such as scanning electron microscopy (SEM - FEG), X-ray diffraction analysis (X-rays), thermogravimetric analysis (TGA), Differential Scanning Calorimetry (DSC) and contact angle were used for samples analyses. Adult human adipose-derived stem cells (ADSCs) were used to investigate the cellular response and S. aureus antimicrobial activity on these coated surfaces. The results indicated that both surface modification treatment showed a favorable micro-environment for cells growth and proliferation such as adhesion, viability and morphology which is a desire property for an implant. In addition, the antimicrobial activity study presented both materials with similar growth of S. aureus. So, it can conclude nanotubes and nanofibers can be used at biomedical field and both present similar cell evaluation and antimicrobial activity results.

Resumo em Inglês:

API 5L X80 steels are widely used in welded pipes in the petroleum industry. However, microstructural changes in the heat affected zone are a concern when welding such pipes due to the potential formation of regions with low toughness. Despite all the research concerning mechanical properties of welded joints, the acceptance criteria for the qualification of welding procedures are still limited. Welded joints do not always guarantee the safe operation of industrial equipment, because the current Standards adopted are not able to evaluate the properties at some critical regions of the welded joint. This work studied the characteristics of a girth welded joint and showed evidences of low toughness at 0.5 mm from the fusion line due to the micro-phases necklacing the prior austenite grain boundaries. As this feature is not considered by the current Standards for approval of welding procedures, this work proposes an alternative approach to improve the safety of welded structures.

Resumo em Inglês:

Oxidation of AISI 304L and 348 stainless steels was investigated in water at 1000 – 1350 °C by TGA, SEM, EDS, and Raman spectroscopy. Linear-Parabolic kinetics and multilayer oxide scales with voids were found for both alloys. Based on the experimental results, AISI 304L presented higher oxidation resistance and higher activation energy. Zircaloy-4 kinetic results were used for validation and performance comparison. In severe accidents conditions, stainless steel might lead to a faster hydrogen production comparing to Zircaloy.

Resumo em Inglês:

Abstract In this study, the design and characterization of CdO/InSe thin film transistors (TFT) that are grown onto Au substrates are investigated. The devices are also subjected to a vacuum annealing process at 300 oC to enhance the structure and electrical performance. It was observed that the growth of polycrystalline monoclinic In6Se7 phase of InSe is preferred at this annealing temperature when coated onto Au/CdO substrates. Electrically, noisy negative capacitance effect accompanied with resonance-antiresonance phenomena is observed in the capacitance spectra of the as prepared TFT devices. The annealing of the TFT devices reduced the noise in the capacitance, conductance, impedance, and reflection coefficient and return loss spectral responses. The heat treated TFT devices displayed low bandpass, high bandpass and bandstop filter characteristics in the studied frequency domain (0.01-1.80 GHz) indicating the applicability of these devices as radio wave-microwave resonators.

Resumo em Inglês:

Abstract Cladding process can be used to create corrosion resistant surfaces from low cost materials. Austenitic stainless steel has been extensively used for weld cladding. It has excellent corrosion resistance and good weldability. In this context, experiments were conducted by depositing AWS E316LT1-1/4 stainless steel on to AISI 1020 carbon steel and the effects of flux cored arc welding (FCAW) process parameters on pitting and intergranular corrosion was investigated. Response surface methodology (RSM) based central composite design (CDD) was used to predict and develop the mathematical models for process parameters on corrosion resistance. The responses of interest were obtained by double loop electrochemical potentiokinetic reactivation (DLEPR) and potentiodynamic polarization tests. The process parameters analyzed were the wire feed rate, welding voltage, welding speed and nozzle to plate distance. All RSM models developed were statistically significant and presented good adjustments. The results indicated that the process parameters are important in determining the degree of sensitization and pitting potential, and the interaction between parameters cannot be neglected.

Resumo em Inglês:

Abstract It has been shown by the methods of physical material science that long-term operation of rails is accompanied by the formation of the gradient structural constituents consisting in the regular change in relative content of lamellar pearlite, fractured pearlite and structure of ferrite-carbide mixture in cross-selection of rail head. As the distance to the surface of rails increases the relative content of metal volume with the structure of lamellar pearlite decreases and that with the structure of fractured pearlite and ferrite-carbide mixture increases. It has been established that the characteristic feature of ferrite-carbide mixture structure is a nanodimentional range of grains, subgrains and particles of the carbide phase forming it. The dimension of grains and subgrains forming the given type of structure varies within the limits of 40-70 nm. The size of carbide phase particles located along the boundaries of grains and subgrains varies within the limits of 8-20 nm.

Resumo em Inglês:

Abstract This paper compares the creep behavior of Ti-6Al-4V alloy after different surface treatments, the plasma nitriding using Plasma Enhanced Chemical Vapor Deposition (PECVD), and the deposition of SiC thin films with Cr interlayer using High Power Impulse Magnetron Sputtering (HiPIMS). A microstructural characterization was performed with Scanning Electron Microscopy (SEM), Scanning and Transmission Electron Microscopy (STEM), and Energy Dispersive Spectroscopy (EDS) techniques. The creep test was performed at a constant load from 500 to 600 °C and 125 to 319 MPa, and a fractographic analysis was performed. The EDS analysis of the plasma nitrided layer indicated the nitrogen presence of the compounds TiN and Ti2N and an increase in the iron concentration. Creep test results in both conditions indicated an increase in the creep resistance. Plasma nitrided condition indicated the lowest creep rate and lesser elongation, making it the most suitable in applications that require a low dimensional distortion.

Resumo em Inglês:

Abstract Demand for iron ore worldwide has been steadily increasing, thus implying an increase in the volume of mining resulting in the extraction of ores with higher levels of silicon, phosphorus and sulfur impurities. An extensively used alternative is to perform a pre-treatment of the particles in order to reach the acceptable phosphorus limit in iron ore before its use in steel production. This study aims at the evaluation of the heating process and decrease of the phosphorus content of the particles using microwave energy in iron ore samples percolated by sulfuric acid followed by the leaching technique as a feasible route for the remotion of the phosphorus content in iron ore particles. Using the scanning electron microscopy (SEM) and statistical analysis techniques, it was possible to observe the characteristics of the iron ore particles after treatment with microwave energy. The results indicated that the developed process is feasible. The results of the kinetic simulation contribute to a better understanding of the phenomena of heating using microwave energy and also to the development of new cleaner technologies aiming to improve the efficiency of the acid baking - leaching technique for the reduction of the phosphorus content in iron ore particles.

Resumo em Inglês:

The present study produced binary titanium-niobium alloys Ti-xNb with high niobium percentage (x = 50, 80 e 90 wt.%) aiming to apply it as a base material in osseous implant devices. The produced TiNb alloys presented a cubic crystalline phase, lower corrosion rate than titanium, lower elastic modulus values, and superior cellular viability than titanium and niobium. The Ti50Nb alloy among all analyzed metallic substrates showed the best values of elastic modulus, corrosion properties, wettability, and cellular viability. Thus, this work suggests a Ti/Nb ratio close to 1 (Ti50Nb) displays optimum characteristics to apply in orthopedic devices.

Resumo em Inglês:

Abstract Ti-6Al-4V and TiAl-based alloys are widely used for fabricating the implantable orthopedic devices and automotive components, respectively. Ti6Si2B-based alloys are attractive for use in orthopedic components because their higher hardness, superior biocompatibility and corrosion resistance in simulated body fluid than Ti and Ti-6Al-4V alloy. Limited information on Ti6Si2B stability in Co-dopped 67Ti-22Si-11B alloys are available in literature. This work presents the effect of cobalt doping and milling time on microstructure and Vickers microhardness of 65Ti-2Co-22Si-11B and 61Ti-6Co-22Si-11B (at-%) alloys produced by spark plasma sintering at 1100 oC for 12min using 20MPa. Samples were characterized by X ray diffraction, scanning electron microscopy, energy dispersive spectrometry, laser particle size analysis, and Vickers microhardness. Sintered alloys with 2 and 6at-%Co indicated the major presence of Ti6Si2B and Ti5Si3 dissolving up to 2.7 and 4.2 at-%Co, respectively, besides the minor precipitates of CoTi2 (4.4-16.7at-%Si) and CoTi (4.6-4.7at-%Si). Vickers microhardness of the sintered 65Ti-2Co-22Si-11B and 61Ti-6Co-22Si-11B alloys were in the range of 950-1050 and 1050-1150HV, respectively. Although the increase from 2 to 6at-%Co has reduced the Ti6Si2B stability, the Co-rich phases increased their hardness values up to 1150HV (11.3GPa), which are superior than those of commercial Ti alloys used for joint orthopedic components and automotive rotating parts.

Resumo em Inglês:

Anstract Selective Laser Melting (SLM) is one of additive manufacturing techniques which enable to build a complex structure model layer by layer with 3D CAD software. However, a higher research cost makes it hardly carry out by a traditional methodology, the best way to solve the problem is using simulation software. This paper aims to find an optimal processing parameters combination for a specimen with the smallest distortion and lowest residual stress through Simufact Additive (SA) software. Simulation results under an optimal processing parameters, which led to a smallest value of distortion and residual stress, was the combination of scan power with 300W, scan speed with 1.3m/s, scan interval with one spot diameter (0.12mm) and heat treatment holding time with 4h. In addition, the calculation results provide a novel study method to verify the influence of different processing parameters on Inconel 718 alloys fabricated by SLM.

Resumo em Inglês:

Abstract A low cost spin coater was constructed in this work for the deposition of thin films of titanium dioxide (TiO2) on conductive substrate of FTO (fluoride doped tin oxide) with application on dye sensitized solar cells. The results showed a 95% precision between the speed values obtained by the software of C#sharp language and the spin values observed directly on the device. The TiO2 films deposited through the spin coater with different angular speeds were characterized by UV-Vis optical spectrum, scanning electron microscopy (SEM), atomic force microscopy (AFM) and electrical measurements on an active area of 0.25 cm2. The DSSCs assembled with the TiO2 films of double layer deposited by the spin coater had an efficiency value of 12.74%, while the cell with a single layer presented 4.05% efficiency. Therefore, it is concluded that the spin coater assembled in this study at low costs successfully can produce TiO2 electrodes for DSSCs.

Resumo em Inglês:

Abstract Multilayered Ni coatings were successfully deposited on martensitic stainless-steel substrates by electrodeposition method with intermittent ultrasound. It is a novel kind of multilayered microstructure of stacked-up sandwiches, whose compositions of each monolayer are the same to those of its adjacent layers. The grains of ordinary Ni layers are columnar, vertically to the substrate surface, but the grains of ultrasonic Ni layers grow parallel along the substrate surface. By multilayered structure, the pinholes running through the coating were obviously inhibited, because the multilayered Ni coating can cover the whole surface of the substrate without the direct pinhole passages down to the substrate. Therefore, its corrosion mechanism is the uniform corrosion. For the ordinary Ni coating, the direct corrosion on the substrate can occur through the pinholes, which are the convenient passages for corrosive media to reach the substrate easily. This behavior can lead to the Fe/Ni galvanic corrosion, coating adhesion reduction, and quick formation of coating cracks in the ordinary Ni coating.

Resumo em Inglês:

The sulfur related thermochemical water-splitting cycles are an important class of chemical processes considered for hydrogen production. Recently, the magnesium sulfate thermal decomposition has been reported as a potential unit operation in one of these cycles. Therefore, some interest has been observed in the use of catalysts to lower the activation energy of such reactions. In this context, the present manuscript reports the thermodynamics and kinetics modeling results associated with this reaction system in the presence of a Pd catalyst supported over γ-Al2O3. The presence of such species is responsible for shifting the decomposition temperature to lower values in at least 100 °C. It was observed that the magnesium content is still oriented towards MgO formation. The obtained results indicate that the Pd/Al2O3 catalyst could be a good alternative in reducing the thermal decomposition temperature as its presence was responsible for diminishing the process activation energy from 368.2 to 258.8 kJ.mol−1.

Resumo em Inglês:

Abstract Thermoplastics are finding the place in the current industrial sector due to its load bearing capacities. In this research, With the aid of pin on disc test set up, adhesive and abrasive wear behavior of leaf spring materials 30% short carbon fiber reinforced epoxy (SF), 30% long carbon fiber reinforced epoxy (LF) as well as Unreinforced epoxy (UF) are evaluated for automobile applications. Under multi pass abrasive wear condition, the effect of fiber reinforcement on plastic energy of deformation, matrix crystallinity and clogging behavior were investigated. The transient friction of Leaf spring materials was carried out under the load condition of 19.62N and 28.43N. During the friction test, the effect of fiber length, fiber loading condition on the co-efficient of friction and its specific wear rate of the composite materials are also investigated. The increase in load during adhesive mode for all the materials, specific wear rate and wear volume of the test materials also increased. Furthermore, the fiber- matrix interface, fractured surfaces were observed thoroughly through Scanning Electron microscopic (SEM) morphology.

Resumo em Inglês:

In order to improve the compatibility and dispersion of antimony trioxide nanoparticles (nano-Sb2O3) in polyvinyl chloride (PVC) and improve the comprehensive properties of PVC, a novel type of nano-Sb2O3/DOP/PVC composites was prepared by using nano-Sb2O3 modified by dioctyl phthalate (DOP) as flame retardant and the mechanical properties and flame-retardant properties of the composites were studied. The results indicated that nano-Sb2O3 particles modified by appropriate DOP could improve the flame retardancy and tensile strength of PVC matrix composites due to good dispersibility and interface compatibility of nano-Sb2O3 in PVC matrix. The PVC matrix composites containing 2 wt% nano-Sb2O3 particles modified by DOP with 5 wt% of usage had excellent flame retardancy, which LOI was 29.8% and its UL94 grade was V-0 level. And the heat release rate,smoke production rate, CO content and CO2 content of the composites was significantly reduced. Meanwhile, the tensile strength and Young's modulus of the composites were 15.9 MPa and 2.1 GPa, respectively.

Resumo em Inglês:

Abstract The mechanical properties and corrosion performance of the N10276 alloy welded joint were investigated with nano-hardness testing and electrochemical measurement. The results showed that solidification mode changes from equiaxed crystal to columnar crystal from the center of the weldment to the fusion zone. With the increase of immersion times, the diameter of capacitance arc and the impedance modulus increase, and the corrosion resistance of HAZ decreases. The strengthening effect of welded metal was more obvious than that of heat affected zone for the nickel-based welded joint and especially in coarse grained heat affected zone, the hardening resulted from overheating was not apparent. Nickel-based weld metal with high content of alloying elements were often segregated at interdendritic regions or precipitated in grain interior under nonequilibrium solidification, which differ from conventional low alloy steel welded joint.

Resumo em Inglês:

This work aims to evaluate the capability of the theory of critical distances (TCD) to predict the static failure of U-notched AISI 420 martensitic stainless steel specimens with different geometric features under pure bending loading. Theoretical estimates of the stress intensity factor during fracture onset were calculated according to the line (LM) and point methods (PM), which consider the characteristic length L, inherent strength σ0, and notch tip radius ρ. Initially, L and σ0 were determined on the basis of the material’s properties (i.e., fracture toughness KIc and ultimate tensile strength σu,t), resulting in imprecise estimates. Conversely, L and σ0 determined using the appropriate analysis of linear–elastic stress fields ahead of notches with different sharpness provided highly accurate predictions. The microscopic study of fractured specimens ensured better comprehension of the results. Moreover, the accurate values of L and σ0 were used to predict the failure of V-notched specimens.

Resumo em Inglês:

Abstract As part of an ongoing process to fully assess the potential for friction stir welding (FSW) to be used in the aerospace industry, an attempt was made to produce double sided FSW joints at traverse speeds equal or higher than 5 mm/s of AA2050-T84 12.7 mm thick plates for high-volume production applications. With an emphasis on weld quality, the local and global mechanical properties were evaluated and correlated with microstructure of the welding area. Sound welds with no volumetric defects were obtained for tool traverse speeds up to 12 mm/s, resulting in yield and ultimate tensile strengths corresponding to 65% and 77% of base material, respectively. The metallurgical and mechanical characterization demonstrate that density of Cu-rich precipitates has a first order effect on micro-hardness variation. In the stir zone the dissolution temperature of this precipitate is achieved and its volume fraction is greatly reduced. The remaining precipitates seems to be partially dissolved and undergone a significant thickening at the welding zones in which the process temperature has not reached the dissolution temperature. Weld fractures after tensile tests were observed to start in the region of hardness minima.